Nothing ships on a promise that it probably works
Designed in. Checked at every station. Proven before shipping.
Four rules we never bend
Even on fixed-price jobs.
Designed in, not inspected in
Most problems are stopped at design.
Measured, not guessed
Every test traces to a written target.
Evidence, not promises
Photos, logs and reports at every gate.
Root cause, every time
Fixed for good, not just once.
9 layers of checks
In the order a product meets them. Point at any layer for its checks and evidence.
PHASE 012
Before the build
Stop problems where they're cheapest.
PHASE 023
During the build
Catch issues at the station.
PHASE 032
Proving it
Real-world conditions. Real users.
PHASE 042
Shipping & after
Final check. Every return explained.
01 PLAN · Before the build
Test plan
Targets you can test, planned from day one.
- Measurable targets
- A test per requirement
- FMEA for critical products
EvidenceTest plan
9 steps · 4 phases · point at any step for its detail Your approval Video update
01Before the build
2 steps01 PLAN · Before the build
Test plan
Targets you can test, planned from day one.
- Measurable targets
- A test per requirement
- FMEA for critical products
EvidenceTest plan
02During the build
3 steps03Proving it
2 steps04Shipping & after
2 stepsThe test matrix
24 tests in four stages. What each one catches, when, and where it runs.
STAGE 01
Design
Before anything is built
6tests
- Our lab6
- Factory1
DESIGN01
Schematic checks (ERC)
Unconnected pins and net errors
Our labDESIGN02
Design rule checks
Wiring and spacing errors
Our labDESIGN03
Peer design review
Logic errors, wrong footprints
Our labBEFORE EACH BUILD04
DFM review
Parts the factory can't build
Our labFactoryDESIGN05
Simulation
Power, signal and heat problems
Our labEVERY CHANGE06
Code review
Firmware bugs, before testing
Our lab
Standards we work to
12 standards in three groups. We design to them and pre-test.
Design & assembly
05- IPC-2221PCB designClearances and trace sizing
- IPC-7351FootprintsSurface-mount land patterns
- IPC-A-600Bare boardsBoard inspection
- IPC-A-610AssembliesClass 2 standard, Class 3 on request
- J-STD-001SolderingSoldering and rework
How boards are drawn, built and inspected
Testing & inspection
04- ISO 2859-1AQL samplingOutgoing inspection
- IEC 60068-2EnvironmentalHeat, humidity, vibration, shock
- IEC 60529IP ratingWater and dust
- IEC 61000-4-2ESDStatic discharge
Pre-tested in our lab first
Shipping & market
03- UN 38.3Lithium batteriesSafe shipping
- RoHS · REACHMaterialsRestricted substances
- CE · FCC · UKCAMarket approvalsVia accredited labs
Certificates from accredited labs
THE 8D LOOP
When something fails
8 steps. You get the report.
- D1
Contain
Stop shipments. Isolate stock.
- D2
Describe
What failed, where, how often.
- D3
Reproduce
Make it fail on the bench.
- D4
Root cause
Down to the part, step or code.
- D5
Correct
Fix design, process or supplier.
- D6
Verify
Re-test until it holds.
- D7
Prevent
Update checklists and tests.
- D8
Report
8D report shared with you.
What you receive in writing
12 documents, in four stacks. Proof at every gate.
How a project runsDesign
At each design review
- Test plan
- Design review records
- DRC, DFM and simulation reports
Build
With every build
- First article report
- AOI and X-ray images
- Test logs by serial number
- Lot traceability
Prove
Before launch
- Reliability reports
- Certification reports
- Video demos
Ship & after
With every shipment
- Pre-shipment photo reports
- 8D failure reports
Ask us how we'd test your product
Tell us what it does and where it lives. We'll list the tests it needs.